Precision Molding, Die-Casting Molds

Chi-Tai's Precision Die-Casting Products Applications

Chi-Tai specializes in delivering products that are meticulously crafted to meet customers’ precise specifications. Our products are found in various industrial sectors, including:

  • Lighting Components: Housing, Lenses, and Heat Sinks
  • LCD Monitor Bases and Arms
  • Integrated Heat sink Enclosures for Electronic Devices
  • Aluminum Camlock Couplings
  • Surveillance Cameras
  • Hydraulic Fuel Filters and Separators
  • Gas and Natural Gas Components
  • Aluminum Die-Cast Parts for Electric and Conventional Vehicles
  • Bicycle Components and Accessories
  • Power and Pneumatic Tools
  • Various Precision Components

Our dedication to precision and quality ensures that each product meets the exacting standards of our customers, delivering consistent performance and reliability.

Manufacturing Equipment and Technology of Chi-Tai

Chi-Tai's manufacturing facility is equipped with state-of-the-art, fully automated machinery, including a variety of die-casting machines and vacuum die-casting machines. We also utilize advanced precision machining and measuring equipment to ensure the accuracy of both mold design and casting production. Our ongoing investment in technological advancements allows us to consistently produce high-quality products.

All Chi-Tai equipment operates automatically, encompassing all necessary machines for die-casting and vacuum die-casting. Additionally, sophisticated equipment is used for all types of processing and measuring to ensure the precision of mold design and casting. Our commitment to technological advancements aligns with our goal to continually deliver high-quality products.

Overview of Precision Die-Casting Technology

Precision die-casting is a highly efficient and accurate metal forming process ideal for producing components with intricate shapes and exacting strength requirements. The process involves:

  1. Mold Design and Manufacturing: utilizing advanced high-performance steel materials, including SDK61 and validating designs through mold flow analysis. These methods compensate for potential human design errors, ensuring enhanced accuracy and precision in both mold design and casting production.
  2. Die-Casting Process: liquid metal is injected under high pressure and velocity into the mold cavity, creating precision components with superior surface finishes.
  3. Precision Parameter Control: monitoring factors, including temperature, pressure, and filling speed to prevent defects in the castings.

Advantages and Challenges of Precision Die-Casting Technology

The precision die-casting process yields components with exact dimensions and smooth finishes, making it particularly suitable for high-volume production. Although initial tooling costs can be high, these are offset by lower unit costs as production volume increases. Moreover, incorporating additional mold cavities can further reduce costs. Typically, an aluminum die-casting mold has a service life of 80,000 to 100,000 cycles, ensuring long-term production stability.