Die-Casting Tooling Development and Maintenance

We understand that the quality of a casted product largely depends on the design of the die-casting tooling. For instance, the design of machining and feeding ports requires a team with extensive experience to ensure precision. To guarantee quality casted products, we collaborate with our clients on casting design to identify and resolve existing or potential quality issues. We also manage and supervise all die-casting projects with our suppliers to ensure that the built die-casting tooling meets our clients' requirements.

With over 30 years of experience in providing die-casting services, we have designed over 1,000 different types of die-casting tooling. We offer end-to-end collaboration, from conceptual design and rapid prototyping to die-casting tooling manufacturing, small batch testing, and full-scale production.

Our goal for die-casting tooling design at Chi-Tai is to create high-quality casted products that meet or exceed our clients' expectations, with die-casting tooling that is efficient and has a long lifespan. This goal is achieved through design review meetings with our clients' engineering and quality control departments, die-casting factories, and our own manufacturing team.

Key to Die-Casting Tooling Development at Chi-Tai

We have a core team of experienced engineers with over 30 years of experience in aluminum die-casting. We utilize our expertise and experience to fulfill your requirements for die-casting tools and casting.

1 ADSTEFAN Mold Flow Analysis

Die-casting factories have traditionally relied on so-called technicians’ "feelings" and "experience," leading to longer production times and higher costs for improving die-casting tooling or casting solutions.

We at Chi-Tai use the widely recognized "ADSTEFAN" form of technology to design die-casting tooling and optimize aluminum casting quality.

This simulation function can provide engineers to fully visualize the aluminum injection molding, high-pressure aluminum die-casting, solidification, mechanical properties, thermal stress, and deformation. Using mold flow analysis can lead to achieving the following results:

  • Pre-prediction of casting defects to avoid poor fillings
  • Reduce the number of trial molds and shorten the development cycle
  • Saving on production time

2 Built-in Die-Casting Tooling Factory for Accurate Scheduling and Regular Maintenance

Our die-casting tooling facility is located next to the die-casting one, which can provide immediate feedback on die-casting tooling maintenance and repair during production. Die-casting tooling can be easily transferred between the two facilities, and thereby greatly reducing transportation time. Chi-Tai is able to accurately schedule die-casting tooling by applying strict management systems. We also regularly maintain die-casting tooling during production to ensure stable quality of the products.

These conditions serve the following purposes:

  • Die-casting tooling is not at risk of damage during transportation for maintenance during the production process
  • Save transportation time between die-casting tooling factories to ensure your products are delivered in a timely manner
  • Regular die-casting tooling maintenance can prevent carbon deposition cleaning, which can also prevent defects
  • Strict SOP management to preclude die-casting tooling from being disorganized.

3 Chi-Tai Employs Many Credentialed Die-Casting Tooling Manufacturers to accelerate Product Launches

4 Stress Relief Program of Die-Casting Process can maximize the Lifecycle of Die-Casting Tooling

Chi-Tai's Professional Die-Casting Tooling Development Capability

Our die-casting tooling design capabilities can meet different requirement amounts, as well as single or multi-cavity products. We specialize in the design, machining, and repair of die-casting tooling**.** Chi-Tai has been a supplier of custom high-pressure injection molding tooling, high-quality aluminum and zinc tooling, and professional machining for over 40 years .

Chi-Tai: Quality Die Casting Molds Manufacturer

We strive for excellence by constantly upgrading our equipment to provide the most advanced die casting mold opening facilities. We offer mold opening and professional processing services for contract manufacturers, including high-pressure injection molding molds for high-pressure valves, lamps, fluid power parts, electronic products, and mechanical transmission devices.

In addition to mold manufacturing, we provide turnkey services, including initial design for molds, prototype samples creation, customized fixture designing, and die casting production. Our production capacity, which includes state-of-the-art CNC EDMs along with extensive engineering expertise set us apart from our competitors.

Our capabilities include:

  • Product design
  • Injection molding mold develop and molding design
  • Manufacturing of die casting molds and plastic molds (100 to 2000 ton capacity)
  • Maintenance of die casting molds
  • Mold trial

Verification Technology and Mold Flow Analysis

Our die casting and mold designers use the latest engineering technology and metal flow analysis technology to design and analyze molds, while providing high-quality, low-cost service depends on technology and innovation.
Our technology and software include:

  • MAGMAsoft® mold flow technology
  • Pro Engineer/CREO
  • AutoCAD
Online Valuation