- Home
- CNC Machining
-
Engineering Feedback on Product Designs
-
Die-Casting Tooling Development and Maintenance
-
Die Casting
-
Deburring
-
CNC Machining
-
100% Inspection for Airtight Testing
-
Surface Treatment
-
Quality Inspection
-
Assembly Services
-
Packaging and Transportation
-
Dedicated Production Line Services
CNC Machining
We have on-site CNC equipment, which is programmed by our own personnel, who also design all CNC jig fixtures. This allows us to quickly and effectively debug any issues that are detected during mass production.
We equip each CNC machine with a fourth axis and a "zero-point clamping" quick-change system, which ensures that our machining process is highly efficient.
Our precision CNC machining capabilities include turning, milling, drilling, boring, and tapping. By providing both high-quality aluminum alloy castings and CNC machining services, Chi-Tai stands as the top aluminum die-casting manufacturer for precision aluminum parts. In addition, we offer multiple value-added services to our clients, saving them time on receiving quotations and managing multiple suppliers. Our factory facilities and knowledgeable staff enable us to achieve high-volume production and stage quick changeovers. Through our testing and quality assurance processes, we guarantee the highest quality products and the most cost-effective short-term production services.
Our Machining Features:
1 CNC Setting up the Fourth Axis
Our CNC equipment has four axes, allowing for X, Y, and Z surface processing to be completed without changing the jig by rotating the machined part. This improves production efficiency and quality stability. Maintaining consistency and continuity in the machining process is important, and this helps achieve that goal.
The dividing head is a product that was created to address the limitations of a three-axis machining machine, which cannot meet the requirements for angle and arc machining. It can maximize the machine's effectiveness.
This dividing head is widely used in machining as a tool that can overcome many blind spots in machining, and thus maximizing the machine's effectiveness.
2 "Zero-Point Clamping" Quick-Change System
Quick-change systems can shorten set-up time.
All of our own CNC machines are equipped with a zero-point clamping system, allowing for rapid line changing. This mechanism enables single machine multitasking and operation of a multi-tasking production system.
The most time-consuming task during a product line change is correcting the jig. However, correcting time can be saved by introducing the zero-point clamping system. Production line change time can be accelerated to only 30 minutes, in contrast to the original 4 hours. Furthermore, the positioning accuracy can reach ±5u, and thereby saving on production management time and costs.
Precision Zero-Point Locator for Milling Machines
As demand for precision machining and components used in smart factories and automated production lines has increased. This entails facing different types of requirements: the need for rapid and accurate positioning, reduced machine setup time, and improved line change efficiency. We have therefore developed a(it’s not our patent) Chi-Tai Precision Zero-Point Locator for Milling Machines, which has a repeat positioning accuracy of less than 0.005mm.
This innovative product has been designed to accelerate the replacement of machining molds, reduce molding time, and save valuable operator time, which results in significantly enhanced work efficiency. This product that Chi-Tai has developed has earned industry-wide recognition for its outstanding precision and reliability.
3 Chi-Tai uses Brother CNC machines
Advantages of Brother CNC Machines:
High Efficiency Production:
Brother CNC machines have high production efficiency and can quickly complete large-scale production tasks, reducing production cycles and ensuring stable product quality.
High Precision:
Brother CNC machines have high-precision positioning and machining capabilities, achieving micrometer-level machining accuracy and ensuring that customer orders meet standard requirements.
Diverse Applications:
Brother CNC machines are suitable for various application fields, including automotive, aviation, electronics, medical equipment, etc., which means that customers' products can be applied to various industries and have greater market potential.
Easy Operation:
Brother CNC machines are easy to operate, and users can quickly get started and start production, reducing employee training time and costs.
High Reliability:
Brother CNC machines have high reliability, with a long service life and strong stability, and can operate continuously for a long time. This means that end user clients can use your products with confidence, reducing maintenance costs, as well as contributing to time management.
Energy Saving and Environmental Protection:
Brother CNC machines have energy saving and environmental protection characteristics, which can greatly reduce energy consumption and environmental pollution. This will contribute to satisfying your customers while helping establish and maintain a respectable corporate image.
In addition, Chi-Tai has access to 40 CNC milling machines in their supply chain.
Why Choose Chi-Tai for Precision Tolerance CNC Machining?
- We have on-site CNC equipment and trained staff that can achieve high-volume production and quick changeovers.
- Our testing and quality assurance process ensures that we provide the highest quality products.
- We offer cost-effective solutions for short-term production.
- We are a manufacturer that complies with the ISO international certification.
Chi-Tai's precision machining is a high-capacity factory located next to the die-casting plant, which can immediately respond to die-casting integration and order requirements. Parts can be easily transferred between the two on-site facilities, the waiting time for queuing can be minimized, and careful planning and scheduling enable casting and machining of parts to be carried out simultaneously. All of our machining fixtures used for die-casting are manufactured on-site, which can be highly customized and shorten delivery times.
Our employees are the reason why Chi-Tai stands out in the competition. We have a dedicated workforce that implements a three-shift system. We focus on the company's quality policy, which is to meet clients’ requirements, and undertake continuous product improvement.
Chi-Tai Precision Manufacturing: Precision Aluminum and Zinc Casting Processing
We provide high-precision CNC machining services, such as turning, milling, drilling, boring, and tapping.
There are 10 CNC milling machines, and we are continuously expanding our capabilities. Our machining centers are equipped with high-pressure coolant and a fourth axis, with spindle speeds of up to 18,000 RPM.
To ensure that our products meet the highest standards of our clients for small or large volume CNC machining production, we have a state-of-the-art quality assurance laboratory. Our laboratory is equipped with 3D measuring instruments, 2.5D profile projectors, and approval procedures for production parts (PPAP) and quarterly statistics to check the size of the first item during the production process. We also offer micro-pore testing to measure the cleanliness of the parts, and ensure that our processes meet clients’ standards.